SERVICES
The production of Berna 1981 is based on 70% Man and 30% Woman, Coats, Jackets and Pants. With a daily production of more than 300 garment parts. Our production is organized by first quality production chains, samples and finishes.
PRODUCT DEVELOPMENT
We develop a product to the client's taste. The starting point is a drawing, photograph or even a piece. Taking into account the most profitable manufacturing process, the analysis of the construction of the pieces is one of the main focuses and priority. All the decorative and branding components of the pieces are taken into account and carefully studied with the sectors involved.We can obtain the raw materials proposed by the client or even suggest those that best fit the model itself. We develop the first prototypes using the correct and suitable materials whenever possible.
RAW MATERIAL QUALITY CONTROL
We do quality control of all raw materials. We have the human and technical means to meet any level of control required by the customer. We understand that the quality control of the raw material is an extremely important stage of the production process. It is important to point out that we elaborate tests of solidity, resistance to seam and friction, shrinkage to iron, washing and twisting, color analysis in the spectrophotometer for a greater historical accuracy of color changes, color analysis with the naked eye in a light box, and verification of visual defects not in accordance with the defined quality standards.
MODELING
In the modeling all the attention is given to the planning of the assembly of the part, the analysis of the molds and the scale of the sizes. All in close collaboration with the production department.This symbiosis between the modeling department and the production department is essential.The growing technical value of our employees and the investment in state-of-the-art technological tools are determining factors in the success of production.
CUT
The cut is an important stage in the production process, so we look for the greatest possible use of raw materials. We are supported on automatic extension technology and CAD-CAM automatic cutting, with optimization of the cutting plans, to achieve the minimum waste. At BERNA 1981, the cutting is done roll by roll or, in exceptional cases, the labeling can be done guaranteeing the necessary rigor in the case of the components in the assembly of the piece.
PREPARATION
According to the characteristics of each production, preparation is necessary before assembly.These operations can be the application of transfers, placement of pockets, embroidery, stamping and placement of labels.A diversity of applications are available, aiming to bring added value and differentiate the product.At this stage also the accessories are separated according to the production order.
ASSEMBLY
The parts assembly phase culminates with the preparation for the various sectors.After the cut the pieces are forwarded to the presses where they are properly thermo-glued with interlinings and other appropriate structures.In the assembly the various phases of preparation of linings, placement of pockets, sleeves, collars and other pieces are meticulously made in the various sectors equipped with the best technology.
The parts assembly phase culminates with the preparation for the various sectors.
After the cut the pieces are forwarded to the presses where they are properly thermo-glued with interlinings and other appropriate structures.
In the assembly the various phases of preparation of linings, placement of pockets, sleeves, collars and other pieces are meticulously made in the various sectors equipped with the best technology.
FINISHING
After the assembly, the parts proceed to the finishing process.This process aims to ensure that all lines are cut and that all technical and brand cardboard labels are applied to the part.The part is then ironed or steam-packed, bagged or hung, as specified in the production order.
QUALITY CONTROL - PIECE
The quality control of the part is a process of the responsibility of experienced collaborators who check if it is within the quality standard required by the client, with regard to the table of measurements, quality of assembly and finishing.Therefore, we guarantee that all the visual and technical characteristics that the part must present are in conformity.
LOGISTICS
The parts can be sent to the customer in hanging part, part in box, and part in palletized box. It is made the separation by destination/color/size, as specified in the order.The dimensions of the boxes, format and design of the labels can be adapted to the needs of the client's logistics.
The parts can be sent to the customer in hanging part, part in box, and part in palletized box. It is made the separation by destination/color/size, as specified in the order.
The dimensions of the boxes, format and design of the labels can be adapted to the needs of the client's logistics.